Custom OEM On-Demand Charging Services Factories & Exporters

Pioneering Next-Generation Electric Vehicle Infrastructure Through Smart Power Distribution, Advanced Power Modules, and Tailored OEM/ODM Manufacturing Excellence.

Corporate Overview

Hangzhou Zap Charger Co., Ltd.

Hangzhou Zap Charger Co., Ltd. is a professional EV charging solutions manufacturer specializing in high-performance connectors, cables, and smart charging systems for the global electric mobility market. Based in Hangzhou, the company benefits from a strong technology ecosystem and advanced manufacturing capabilities, enabling efficient production and continuous innovation.

Driven by a skilled R&D team, the company continuously develops smart charging technologies that enhance energy efficiency, optimize charging performance, and support the growing demand for sustainable transportation. Hangzhou Zap Charger Co., Ltd. also provides flexible OEM and ODM services, allowing clients to customize designs, specifications, and branding to suit specific market requirements.

With strict quality control, competitive pricing, and a customer-oriented approach, Zap Charger is committed to delivering innovative, efficient, and scalable EV charging solutions, building long-term partnerships with distributors, energy providers, and automotive industry clients worldwide.

Integrated Supply Chain Integrity

Our capabilities cover everything from mold design and raw material processing to final assembly. All products, including AC/DC cables, connectors, and smart controllers, are optimized for safety, durability, and compatibility. By satisfying strict automotive-grade testing standards, we guarantee seamless deployment for residential, commercial, and utility-scale projects.

50+

Exporting Destinations

1000V

High Voltage DC Modules

IP54/65

Ingress Protection Rating

OCPP

1.6J & 2.0.1 Compliance

Global Enterprise Procurement Demands

Analyzing B2B procurement patterns, grid capacities, and custom design needs across international markets.

Fleet Electrification Scaling

Logistics operators and heavy transit networks require rapid deployment of scalable DC fast chargers (40kW to 360kW) featuring active load balancing, thermal management, and rugged dual-connector layouts (CCS2, GBT, NACS).

Municipal and Public Space Integration

Government initiatives demand OCPP compliance for public networks. Integration with third-party billing, cloud dashboards, smart load management, and anti-vandalism cable management systems is a baseline requirement.

Custom Branding & OEM Adaptability

Distributors and operators need tailored enclosures, customized firmware, specific brand colors, and adaptive hardware components (such as modular 50kW power units) to maintain market identity.

Macro-Industry Solutions & System Architecture

Bridging the gap between legacy electrical grids and intelligent e-mobility ecosystems.

Our macro-industry solutions focus on solving critical power limits at physical facilities. When integrating EV charging equipment into commercial offices, logistics depots, or public parking networks, local grid capacities are often a major bottleneck. Our systems solve this through dynamic local power routing.

For example, our smart load-balanced chargers communicate directly with local building management systems (BMS) to dynamically scale output from 44kW down to 7.4kW depending on real-time building demand. This avoids utility penalty fees and eliminates the need for expensive substation upgrades.

  • Modular Core Design: Split systems ranging from 240kW to 360kW isolate critical power conversion modules from the user dispensers, simplifying maintenance.
  • Intelligent Thermal Management: IP54/IP65 ratings protect systems from dust and water ingress, while integrated liquid cooling or forced-air cooling ensures performance at high ambient temperatures.
  • Protocol Interoperability: Built on open charging network standards, our solutions support OCPP 1.6J and OCPP 2.0.1, making software integration simple.

System Topology & Flow

An overview of how our hardware integrates with cloud services and grid assets:

[Grid Supply]
    |
[Zap Charger Smart Distribution Board]
    |   +---> (Real-time Load Management)
    |
[AC / DC Charging Terminals (OCPP 1.6J/2.0)]
    |   +---> (Cloud MSP Billing API)
    |
[Electric Vehicles (CCS2 / NACS / GBT)]

Technical Roadmap & Future Outlook

Empowering long-term infrastructure investments with forward-compatible charging technologies.

Ultra-High Voltage DC Charging (1000V+)

Our 50kW power modules support wide output voltage ranges up to 1000V, preparing infrastructure for future heavy trucks and passenger EVs using 800V architectures.

Vehicle-to-Grid (V2G) Integration

Moving toward bidirectional power flow under ISO 15118 standards, enabling fleets to export stored energy back to the grid during peak demand.

Global Connector Standard Coexistence

Providing custom solutions that support J1772, CCS2, NACS, and GBT protocols, ensuring global interoperability with auto-adjusting adapters.

AI-Driven Predictive Maintenance

Integrating sensors within cooling loops, contactors, and cable jackets to analyze real-time wear and prevent down-time.

Global Commercial Landscapes & Compliance

Providing localized engineering and certification support to meet strict regional standards.

North American Markets

Our systems comply with UL standards, FCC regulations, and the latest NACS interface specifications. Our products support J1772 and NACS configurations, helping charging point operators qualify for NEVI (National Electric Vehicle Infrastructure) funding programs.

European Markets

We provide full CE certification, RoHS environmental compliance, and support for the MID (Measuring Instruments Directive) for public billing. Our AC/DC solutions use Type 2 and CCS2 connections to ensure seamless operation across European grids.

Emerging Markets

We offer customized high-durability enclosures (IP55/IP65) with advanced lightning protection and input voltage tolerances. These are designed for fluctuating grids in Asia-Pacific, Latin America, and African regions.

Frequently Asked Questions

Critical engineering and commercial answers for B2B procurement managers and project developers.

Q1: What are your custom OEM options for branding and casing modifications?
A: We offer complete customization including structural sheet metal color modifications, laser-etched or screen-printed corporate branding, custom-length cables, custom charging plug options, and specialized software integrations. We also offer OEM firmware customization for screen layouts and OCPP communication endpoints.
Q2: How do your chargers handle grid power limits at busy logistics sites?
A: Our chargers support dynamic load balancing. They integrate with external CT clamps, smart meters, or building automation systems via Modbus RTU/TCP or OCPP APIs. This allows them to monitor total facility power draw and adjust charging rates in real time to prevent overload.
Q3: Are the 50kW power modules compatible with standard high-power racks?
A: Yes, our 50kW 1000V DC power modules are designed with standard dimensions, making them drop-in replacements for modular DC charging cabinets. They feature CAN bus communication protocols for easy integration with your master control unit (MCU).
Q4: What certifications do your products hold for export to the EU and US?
A: Our products are designed to meet international safety and regulatory standards, including CE, RoHS, and FCC. We also use components that comply with UL standards to ensure safety, durability, and reliable operation across different global regions.