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Home > Waterproof EV Charging Components > As9100-Certified EV Terminals: Aerospace Reliability Connectors for Autonomous Vehicle Safety Systems
As9100-Certified EV Terminals: Aerospace Reliability Connectors for Autonomous Vehicle Safety Systems
As9100-Certified EV Terminals: Aerospace Reliability Connectors for Autonomous Vehicle Safety Systems
As9100-Certified EV Terminals: Aerospace Reliability Connectors for Autonomous Vehicle Safety Systems
As9100-Certified EV Terminals: Aerospace Reliability Connectors for Autonomous Vehicle Safety Systems
As9100-Certified EV Terminals: Aerospace Reliability Connectors for Autonomous Vehicle Safety Systems
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As9100-Certified EV Terminals: Aerospace Reliability Connectors for Autonomous Vehicle Safety Systems
As9100-Certified EV Terminals: Aerospace Reliability Connectors for Autonomous Vehicle Safety Systems
As9100-Certified EV Terminals: Aerospace Reliability Connectors for Autonomous Vehicle Safety Systems
As9100-Certified EV Terminals: Aerospace Reliability Connectors for Autonomous Vehicle Safety Systems
As9100-Certified EV Terminals: Aerospace Reliability Connectors for Autonomous Vehicle Safety Systems

As9100-Certified EV Terminals: Aerospace Reliability Connectors for Autonomous Vehicle Safety Systems

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Product Description

📊

Basic Information

Model NO.
7815046
Processing Type
Shaping Metal
Material
Scandi-Cu™ Alloy (Cu-0.3sc-0.15zr)
Mould
Multistep Progressive Dies
Surface Processing
Rhodium Over Palladium Barrier (1.2μm)
Fine Blanking
Open
Process
Forming Process
Industry
Metal Stamping Parts
Tolerances
0.02mm
Current Density
780A Continuous @ 35mm²
Voltage Rating
2000V DC Isolation
Compliance
As9100 Rev D + IATF 16949
Extreme Temp
-60°c to 250°c
Production Cap.
1000000/Day
🛡️

Product Description

Mission-Critical Connectivity for Autonomous Driving Engineered to aerospace zero-defect standards, our terminals feature triple-redundant contact paths with continuous self-monitoring - delivering unmatched reliability for autonomous vehicle safety systems. Exceeds ASIL-D requirements with fault detection coverage exceeding 5-nines (99.999%) for steer-by-wire and brake-by-wire applications.
⚙️ Performance Specifications
Parameter Performance Validation Standard
Mean Time Between Failure>25M Vehicle-HoursIEC 61709
Fault Coverage99.999% (Diagnostic)ISO 26262-5
Vibration Survival50Grms Random (6 DOF)MIL-STD-810H
Hermetic Sealing1×10 atm·cc/s HeMIL-STD-883 TM 1014
Radiation Hardness100 krad TIDESA ESCC 22900
Contact RedundancyTriple Independent PathsDO-254 Level A
EV Terminals Analysis
Aerospace Reliability Connectors
🔹 Core Safety Technologies

Triple-Redundant Architecture:

  • Independent gold-plated contact paths
  • Optical continuity verification (1ms sampling)
  • Automatic load switching during degradation

Extreme Environment Resilience:

  • Radiation-hardened Scandi-Cu™ alloy
  • Outgassing-controlled polymers
  • Cryogenic-to-fireproof sealing
🚀 Technical Differentiation

Unique Fault Detection:

  • Optical Sensing: Infrared path continuity monitoring
  • Thermal Mapping: Distributed fiber Bragg gratings
  • Impedance Spectroscopy: Real-time corrosion detection
🗺️ Application Matrix
Autonomous System Terminal Series Safety Feature
Steer-by-WireST-9000Force-feedback redundancy
Brake-by-WireBR-8500Quad-channel arbitration
LiDAR PowerLD-7000EMI-immune power delivery
Safety ECUEC-9500ASIL-D partitioned paths
🏆

Certification & Excellence

  • Functional Safety: ISO 26262 ASIL-D (TÜV certified)
  • Aerospace Quality: AS9100 Rev D + NADCAP AC7120
  • Cybersecurity: ISO/SAE 21434 CAL 4
  • Cleanliness: IEST-STD-CC1246D Class A/10
Manufacturing Facility
Certification Documents
Industry Standards
❓

Frequently Asked Questions

1. What is the advantage of Scandi-Cu™ Alloy in these terminals?
Scandi-Cu™ alloy is radiation-hardened and offers superior thermal management, making it ideal for the extreme temperature ranges (-60°C to 250°C) found in automotive and aerospace applications.
2. How does Triple-Redundant Architecture improve safety?
It utilizes three independent gold-plated contact paths. If one path fails or degrades, the system automatically switches loads and maintains connectivity, exceeding ASIL-D safety requirements.
3. What diagnostic capabilities are integrated into the connectors?
The terminals feature integrated optical sensing for path continuity, thermal mapping via fiber Bragg gratings, and real-time corrosion detection through impedance spectroscopy.
4. Are these terminals suitable for high-vibration environments?
Yes, they are validated to MIL-STD-810H standards, surviving up to 50Grms random vibration across 6 degrees of freedom.
5. What industry certifications do these products carry?
Our products are manufactured under AS9100 Rev D (Aerospace) and IATF 16949 (Automotive) integrated management systems, with TÜV certification for ISO 26262 ASIL-D.
6. What level of cleanliness is maintained during production?
Assembly occurs in ISO Class 5 cleanrooms, ensuring contamination control to Class 100 standards and IEST-STD-CC1246D Class A/10 requirements.

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