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Home > Waterproof EV Charging Components > High-Current Low-Voltage Copper Alloy Terminals for EV Battery & Charging Systems
High-Current Low-Voltage Copper Alloy Terminals for EV Battery & Charging Systems
High-Current Low-Voltage Copper Alloy Terminals for EV Battery & Charging Systems
High-Current Low-Voltage Copper Alloy Terminals for EV Battery & Charging Systems
High-Current Low-Voltage Copper Alloy Terminals for EV Battery & Charging Systems
High-Current Low-Voltage Copper Alloy Terminals for EV Battery & Charging Systems
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High-Current Low-Voltage Copper Alloy Terminals for EV Battery & Charging Systems
High-Current Low-Voltage Copper Alloy Terminals for EV Battery & Charging Systems
High-Current Low-Voltage Copper Alloy Terminals for EV Battery & Charging Systems
High-Current Low-Voltage Copper Alloy Terminals for EV Battery & Charging Systems
High-Current Low-Voltage Copper Alloy Terminals for EV Battery & Charging Systems

High-Current Low-Voltage Copper Alloy Terminals for EV Battery & Charging Systems

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Product Description

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Basic Specifications

Model NO.:963736-1
Material:Oxygen-Free Copper Alloy (C11000/C10200)
Processing:Shaping Metal / Forming Process
Mould:Multistep Progressive Dies
Surface:Tin Plating / Silver Plating (Customizable)
Tolerances:0.02mm
Current Rating:50A - 300A (Customizable)
Voltage Rating:60V - 1000V DC
Temp Range:-40°c to +150°c
Insulation:Nylon 66 / PBT (UL94 V-0)
Capacity:1,000,000/Day
Compliance:RoHS, REACH, USCAR-2, VW60330
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Product Performance

High-Current Low-Voltage Copper Alloy Terminals for EV Battery & Charging Systems

Our precision-engineered terminals deliver unmatched reliability for next-generation electric vehicles. Manufactured under IATF 16949 standards, these components form the critical connection points in high-voltage EV systems where safety and performance are non-negotiable.

Attribute Category Specific Attributes
MaterialOxygen-Free Copper Alloy (C11000/C10200)
PlatingTin / Silver Plating (Customizable)
Current Rating50A - 300A
Contact Resistance≤0.5mΩ
IP RatingIP67/IP68 (When Assembled)
Termination TypeCrimping/Screw Mounting
EV Terminals View 1
EV Terminals View 2
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Core Features & Advantages

  • High-Current Capacity: 50-300A continuous load.
  • Zero-Compromise Safety: UL94 V-0 flame-retardant insulation.
  • Environment Ready: Stable from -40°C to +150°C.
  • Superior Conductivity: Oxygen-free copper with anti-oxidation plating.
  • Vibration Resistant: Mechanisms prevent micro-movement failures.
  • Quality Control: 100% Automated Optical Inspection (AOI).
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Manufacturing Excellence

Manufacturing Line

Specializing in press machine manufacturing and metal stamping line solutions. We provide integrated solutions for the stamping field including terminals, connectors, shielding cases, and precision metal processing widely used in mobile electronics, new energy, and battery fields.

Certificates 1
Certificates 2
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Frequently Asked Questions

Q: What is the primary material used for these terminals?
A: These terminals are manufactured using high-quality Oxygen-Free Copper Alloy (C11000/C10200) to ensure maximum conductivity and reliability.
Q: What are the current and voltage ratings?
A: The terminals support a continuous current load of 50A to 300A and are rated for voltages ranging from 60V up to 1000V DC.
Q: Can the surface plating be customized?
A: Yes, we offer standard Tin plating and Silver plating, but other specifications can be customized based on your specific application requirements.
Q: What safety standards do these components comply with?
A: Our products are compliant with IATF 16949, RoHS, REACH, USCAR-2, and VW60330 standards, ensuring they meet global automotive safety requirements.
Q: Are these terminals suitable for high-vibration environments?
A: Absolutely. They are designed with locking mechanisms to prevent micro-movement failures and have passed rigorous testing for use in EV motors and battery packs.
Q: What is the lead time and production capacity?
A: With a production capacity of 1,000,000 pieces per day, we can handle high-volume orders with efficient turnaround times.

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