High-Performance EV Battery Terminals: Precision Engineered Connectors for Electric Vehicle Power Systems

Still deciding? Get samples of $ !
Request Sample

Product Description

Basic Specifications

Model NO.
928999-1
Material
C11000 Oxygen-Free Copper (99.99% Pure)
Processing Type
Shaping Metal
Surface Processing
Electro-Tin Plating (8-12μm)
Voltage Rating
1500V DC
Current Capacity
50-600A (Customizable)
Insulation
Heat-Resistant Nylon PA66 (UL94 V-0)
Temperature Range
-40°c to +180°c
Contact Resistance
≤0.3mΩ
IP Rating
IP68 (When Properly Mated)
Tolerances
0.02mm
Production Capacity
1,000,000 / Day

Product Description

Precision Engineering for Electric Vehicle Excellence

Manufactured in our state-of-the-art facility, these premium terminals feature 99.99% oxygen-free copper construction and advanced electro-tin plating technology. Each terminal undergoes 27 stringent quality checks to ensure perfect performance in the most demanding electric vehicle power systems.

Parameter Performance Test Standard
Conductivity Rating101% IACSASTM B193-20
Mechanical Strength≥245 MPa TensileGB/T 228.1-2021
Salt Spray Resistance500 HoursGB/T 10125-2021
Insertion Force5-15NQC/T 1067-2017
Retention Force≥55NUSCAR-2
Thermal Cycling-40°C↔180°C, 500 cyclesGMW3172
Flame RetardancyUL94 V-0IEC 60695-11-10
Dimensional Accuracy±0.008mmISO 2768-f
EV Battery Terminals
Precision Connectors

Technical Excellence

Superior Material Quality

  • 99.99% purity oxygen-free copper C11000
  • Precision electro-tin plating (8-12μm)
  • High-temperature nylon PA66 insulation

Advanced Manufacturing

  • CNC precision stamping with ±0.008mm tolerance
  • 100% automated electrical testing
  • Real-time quality monitoring system

Performance Comparison

Performance Indicator Our Product Industry Average
Electrical Conductivity101% IACS98% IACS
Salt Spray Resistance500 hours96 hours
Contact Resistance≤0.3mΩ≤0.5mΩ
Temperature Range-40°C to +180°C-40°C to +150°C

Application Solutions

Application Area Product Series Key Feature
Battery Pack SystemsEVB-2000 Series600A Current Capacity
Motor ConnectionsMTC-900 SeriesUltra-Low Resistance
Charging InterfacesCHS-700 SeriesIP68 Protection
Control SystemsCNS-500 SeriesCompact Design

Manufacturing Capacity

  • Monthly Output: 100 million units
  • Lead Time: 10-12 days
  • Minimum Order: 20,000 pieces
  • Defect Rate: Maximum 0.08%

Certification Standards:

Standard Certificate Number Validity
IATF 16949:2016CN2023MCI0012026.12.31
ISO 9001:2015CN2023Q0012026.08.15
GB/T 20234.1-2023GBT2023EV0022028.05.20
UL RecognitionE2345672025.10.30

Facility & Certificates

Production Line
Certificates 1
Certificates 2

Our facility covers 100,000 square meters and employs over 400 professionals. We provide comprehensive solutions in the stamping field including terminals, connectors, shielding cases, and precision metal processing, widely used in electronics and new energy sectors.

Frequently Asked Questions

What materials are used for these EV terminals?
We use 99.99% pure C11000 oxygen-free copper to ensure maximum conductivity and performance for high-power electric vehicle applications.
What is the maximum current capacity supported?
Our standard terminals support current capacities from 50A up to 600A, and these can be further customized based on specific system requirements.
How do you ensure the durability of the plating?
We utilize precision electro-tin plating with a thickness of 8-12μm, which passes a 500-hour salt spray test, ensuring long-term corrosion resistance.
What is the typical production lead time?
For standard orders, our production lead time is 10-12 days, thanks to our high-speed precision stamping machines and automated production lines.
Are your products compliant with automotive standards?
Yes, our production is IATF 16949:2016 certified, and we provide full PPAP documentation and IMDS material data management.
Can you handle custom tolerance requirements?
Yes, our CNC precision stamping processes can achieve tolerances as tight as ±0.008mm to meet high-precision engineering needs.

Related Products