Spring Hook Female Terminal DJ621-D9.5 - Heavy Duty Automotive Wiring

Still deciding? Get samples of $ !
Request Sample

Product Description

Basic Specifications
Model NO.
929989-1
Processing Type
Shaping Metal
Material
Oxygen-Free Copper Alloy (C11000/C10200)
Mould
Multistep Progressive Dies
Surface Processing
Tin Plating / Silver Plating
Tolerances
0.02mm
Current Rating
50A - 300A
Voltage Rating
60V - 1000V DC
Temperature Range
-40°c to +150°c
Compliance
RoHS, Reach, Uscar-2, VW60330
Production Capacity
1,000,000/Day
High-Current Copper Alloy Terminals

Our precision-engineered terminals deliver unmatched reliability for next-generation electric vehicles. Manufactured under IATF 16949 standards, these components form the critical connection points in high-voltage EV systems where safety and performance are non-negotiable.

Attribute Category Specific Attributes
MaterialOxygen-Free Copper Alloy (C11000/C10200)
PlatingTin Plating / Silver Plating (Customizable)
Current Rating50A - 300A (Customizable)
Voltage Rating60V - 1000V DC
Contact Resistance≤0.5mΩ
Temperature Range-40°C to +150°C
InsulationNylon 66 / PBT (UL94 V-0)
CertificationsIATF 16949, RoHS, REACH
IP RatingIP67/IP68 (When Assembled)
ApplicationBattery Packs, Motors, Charging Inlets, PDU, DC-DC Converters
High-Current Female Terminal
Heavy Duty Automotive Wiring Terminal
Core Features
  • High-Current Capacity: Engineered for 50-300A continuous load in compact form factors.
  • Zero-Compromise Safety: UL94 V-0 flame-retardant insulation with arc-resistant design.
  • Extreme Environment Ready: Maintains stable conductivity from -40°C to +150°C.
  • Superior Conductivity: Oxygen-free copper core with anti-oxidation plating.
  • Vibration Resistant: Locking mechanisms prevent micro-movement failures.
  • Sealed Connections: IP67/IP68 protection against dust and moisture ingress.
Critical Applications & Technical Advantages

These terminals are specifically designed for mission-critical EV systems:

  • EV Battery Module Interconnections
  • Fast Charging Inlet Contacts
  • Motor Power Supply Links
  • Power Distribution Units (PDU)
  • 100% Automated Optical Inspection (AOI)
  • Salt Spray Test: 96hrs+ (Corrosion Resistance)
  • 25+ Insertion Cycles Minimum (Durability)
Manufacturing Overview
Manufacturing Facility

Equipped with advanced manufacturing capabilities, the facility covers 100,000 square meters. Specialized in press machine manufacturing and metal stamping line solutions, we provide comprehensive stamping field results including terminals, connectors, and shielding cases used in electronics and new energy sectors.

Quality Assurance
Certificates
Certification Banner
Frequently Asked Questions
Q: What is the maximum current rating for these terminals?
A: These terminals are engineered to handle a continuous load current ranging from 50A up to 300A, depending on your specific customization requirements.
Q: What materials are used for superior conductivity?
A: We use high-quality Oxygen-Free Copper Alloy (C11000/C10200) as the core material, which can be plated with Tin or Silver to prevent oxidation.
Q: Can these terminals withstand extreme automotive temperatures?
A: Yes, they are designed to maintain stable electrical conductivity and physical integrity within a temperature range of -40°C to +150°C.
Q: What safety standards do these products comply with?
A: Our terminals are compliant with global standards including IATF 16949, RoHS, REACH, USCAR-2, and VW60330.
Q: Are custom configurations available for OEM projects?
A: Absolutely. We provide customization for unique pin configurations, special plating thicknesses, and color-coded housings to meet specific OEM specifications.
Q: What is the environmental protection rating?
A: When properly assembled, the connections can achieve IP67 or IP68 ratings, providing excellent protection against dust and moisture ingress.

Related Products