Military-Grade Sealing for Automotive Electrification
Engineered for battery systems, electric drivetrains, and exposed automotive applications, our dual-plated brass terminals deliver corrosion-free conductivity with lifetime IP68 sealing. It exceeds waterproof requirements for submerged connections in EVs, commercial vehicles, and off-road equipment.
| Parameter | Standard Spec | Test Method |
|---|---|---|
| Wire Range | 0.5-16mm² (20-6 AWG) | ISO 19642 |
| Contact Resistance | ≤2mΩ @ 10A | USCAR-2 Sec 5.3 |
| Insertion Force | ≤30N | LV214 |
| Retention Force | ≥45N | USCAR-21 |
| Salt Spray Resistance | 240hrs (White Corrosion) | ASTM B117 |
| Mating Cycles | 50+ (No Degradation) | GMW3191 |
| Flammability | UL94 V-0 | IEC 60695-11-10 |
| Plating Thickness | Ag: 2μm + Sn: 3μm | XRF Measurement |
🔹 Dual-Plated Protection
🔹 Tri-Lobe Sealing System
▸ Fluid Resistance: Withstands immersion in Engine oils (SAE 5W-30), Brake fluid (DOT 4), Battery electrolytes, and De-icing salts.
▸ Electrical Performance: 0.8mV max voltage drop @ 20A; 1000+ thermal shock cycles (-40°C↔150°C).
▸ Manufacturing Precision: Progressive die stamping (±0.01mm tolerance) and selective robotic plating.
| Vehicle System | Recommended Series | Key Benefit |
|---|---|---|
| EV Battery Packs | FT-HV60 | 600V rated, HVIL compatible |
| Charging Inlets | FT-CS40 | 80° mating angle, 10k insertions |
| Wiper/Headlight | FT-WP20 | IP6K9K pressure wash proof |
| Underbody Wiring | FT-UB35 | Stone impact protection |
Founded in 1991, our production facility covers 100,000 square meters with over 400 specialized staff. We provide complete solutions in the stamping field including terminals & connectors, shielding cases, and precision metal processing widely used in mobile phones, electronics, and new energy battery fields.